Author Topic: Savino teaches you how to build a knife.  (Read 3758 times)

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Offline Savino

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Savino teaches you how to build a knife.
« on: September 24, 2014, 02:27:07 am »
Ok, so this thread is coming soon, like by the end of the week.  I was going to do it today, but I forgot my camera at home..

Anyways, I'll teach you the basics of making a knife..
http://s15.postimg.org/hzmh57md7/knife.jpg
This is one I did maybe 10 days ago, seen some abuse and still kicking, with poor steel even it will slice newspaper like nothing at the end of the day.  The blade is too big, and it is sloppy, I know, and this was my first try at making a handle, so it is shit, but that will improve.  The fact is I have read enough to know what I am talking about, even if I cannot yet produce results equivalent of that knowledge.  I am here to teach you to make a blade itself.
This is what I would have thought you today, had I brought my camera..
http://s15.postimg.org/4jzgfrdvf/forgeknife.jpg
Forged from chunk of spring steel from a semi, and then stock removed from there.  It has been shaped, the bevel was started (not finished though, to prevent warping during the harden), it was hardened, and tempered..  I tried to grind a small hold in it with the drill press just to see today, and fuck, I almost burned the press out without making a scratch.  After the picture, I cleaned it up with a buffer wheel, put a 90% final edge on it, and cut my handle wood to shape and set it, tomorrow I will sharpen it to RAZOR sharp. Finish up my handle (the holes are not for pins BTW, ill explain later), and have a knife... Anyways..

Like I said, I would like to take pictures, step by step as I make a new knife, so the bulk of this will have to wait until later in the week.  For now what I can tell you to get ready is the following:

A belt sander is ideal, a bench grinding stone will serve, files will work but expect to spend ALOT of time working them, and sandpaper alone... Well it will do, but you will have popeye arms at the end.

An angle grinder with a cut-off wheel can help move huge amounts of stock in a minute that you would have spent 15 minutes grinding away.
As for steel, I will be showing you how to cut out your knife from a sheet.  So, lawnmower blades are great for this type of work, good steel, already thin, and easy to harden.  If you don't have one of those, find some random sheet of steel to practice with.

If you are going to make a handle, honestly, just use poor wood for your first try.  I made my first handle out of a piece of lathe for marking lines in the ground... Cheapest wood ever..  I wasn't going to spend $20 on the hardwood for a handle just to fuck it up.

A vice would be nice.  A drill, with good bits, or a drill press.

A fine belt for your grinder, a finer grind stone, or some finer sandpaper.

Some type of glue.

Those are pretty much all you will need, along with access to a work space and some other random tools everyone should have.

Anyways, like I said, I'll fill this thread out properly in the coming days, with pictures and shit.. Pretty sure this is the next knife design I want to try, so it will likely be the one I show you to make, within the next few days..
http://s28.postimg.org/g5qzsmljx/435345.jpg

See you soon.
"Then close your fucking store, because being ready for me will take care of your waking hours ,and you better have someone to hand the task off to when you close your fucking eyes." - Al Swearengen - Bar owner, Whore manager, Boss.

Offline millionsofdeadcats

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Re: Savino teaches you how to build a knife.
« Reply #1 on: September 24, 2014, 02:36:14 am »
hey
quote author=dragqueen slayer link=topic=1184.msg35656#msg35656 date=1412632872]Cory is fucking retarded[/quote

Offline bling bling

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Re: Savino teaches you how to build a knife.
« Reply #2 on: September 24, 2014, 03:31:25 am »
get metal piece

cut to knife shape

thats all that is neccesary

Offline Matius

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Re: Savino teaches you how to build a knife.
« Reply #3 on: September 25, 2014, 08:18:15 pm »
Make me one of these plz:


Offline Savino

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Re: Savino teaches you how to build a knife.
« Reply #4 on: September 26, 2014, 12:56:00 am »
Didn't take as many pictures as I meant to... Downsizing them from 4000X5000 pixels or whatever and resaving them is a pain.. These should get the gist across though..

Ok.. So I started with a piece of sheet steel.  1040 carbon steel from what I understand..  Not ideal for a knife, but you could do worse..  I cut my piece as small as I could for my knife sketch..
http://s18.postimg.org/a1658hkhl/1steel.jpg

Gotta draw or trace your design onto the steel...(Don't just wing it on the fly, it won't turn out great.  Have a plan what it should look like before..)
http://s28.postimg.org/rmn4vrhgd/1draw.jpg

Next, I put it in the vice at different angles, to where ever I could draw a straight line across to cut material out with the angle grinder, to save time on the grind stone..
http://s28.postimg.org/6lx3audy5/1angle.jpg

Now I took it to the grindstone, and took about 20 minutes removing material, until I had the shape, the "knife blank".
http://s28.postimg.org/6ogyxohlp/1blank.jpg

Took it over to the drill press, to make some holes for the handle.  Not for pins, but just so the glue can go right through the handle and make "pins" of it's own.
http://s18.postimg.org/u79n7dg55/1press.jpg

Didint follow the pattern on the template, this will serve just fine..
http://s18.postimg.org/4n7d0xurd/1holes.jpg

Didint take a picture of me putting the bevel on for the edge, youtube will help you here.

Now I took it to the buffer wheel on the other grinder, polished the blade up a little, used it to put my edge on, and here we go.
http://s18.postimg.org/8iar3idx5/1finish.jpg

It's obviously not done yet..  I mean, even without a heat treat, and full sharpen, it slices news paper like a razor..  But there is alot of work to go.. Finishing the blade, making the handle, polishing it up, ect, ect... I'll go into these a bit in the future..




"Then close your fucking store, because being ready for me will take care of your waking hours ,and you better have someone to hand the task off to when you close your fucking eyes." - Al Swearengen - Bar owner, Whore manager, Boss.

Offline Nigger Nostrils

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Re: Savino teaches you how to build a knife.
« Reply #5 on: September 26, 2014, 01:11:27 am »
Build a dick sword.

Offline Savino

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Re: Savino teaches you how to build a knife.
« Reply #6 on: September 26, 2014, 01:48:26 am »
Build a dick sword.

Sounds pretty gay, and painful... Only person who would like something like that is a dirty arab...
"Then close your fucking store, because being ready for me will take care of your waking hours ,and you better have someone to hand the task off to when you close your fucking eyes." - Al Swearengen - Bar owner, Whore manager, Boss.

Offline Matius

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Re: Savino teaches you how to build a knife.
« Reply #7 on: September 26, 2014, 09:28:17 am »
Is it a sword made of dicks, or a sword used primarily in the extraction of dicks?  Please forgive my ignorance of the subject...

Offline Number13

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Re: Savino teaches you how to build a knife.
« Reply #8 on: September 26, 2014, 11:43:49 am »
Glad you're still doing this Savino, threads back on zoklet were really good reading.
Why aren't you using pins? It'll hold the scale on better and will look better too.
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Offline Savino

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Re: Savino teaches you how to build a knife.
« Reply #9 on: September 26, 2014, 05:35:11 pm »
Glad you're still doing this Savino, threads back on zoklet were really good reading.
Why aren't you using pins? It'll hold the scale on better and will look better too.

I will, soon enough.  I've only made like 3 handles so far.  Wanna learn the basics before I step up to pins and rivets and such.
"Then close your fucking store, because being ready for me will take care of your waking hours ,and you better have someone to hand the task off to when you close your fucking eyes." - Al Swearengen - Bar owner, Whore manager, Boss.

Offline Savino

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Re: Savino teaches you how to build a knife.
« Reply #10 on: September 26, 2014, 09:30:17 pm »
Build a dick sword.

If the Mods here actually give a shit.. Can you please delete these off topic troll posts?  I'm trying to make a serious thread, which will grow in time to feature a lot of good info, links, resources, tips, and pictures..  I like to think out of the few forums worthy of actual moderation and serious posting, DIY would be one of them..  If every serious thread is full of idiotic troll posts, serious topics won't exist.
"Then close your fucking store, because being ready for me will take care of your waking hours ,and you better have someone to hand the task off to when you close your fucking eyes." - Al Swearengen - Bar owner, Whore manager, Boss.

Offline Savino

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Re: Savino teaches you how to build a knife.
« Reply #11 on: September 26, 2014, 11:13:21 pm »
Here is what I am forging with now:

This used to be the bin we dumped used oil in at work, and it would go into a tank, we have a new system now so this was garbage. I however seen a perfect forge..
I burned and sanded off most of the paint/oil, cut a hole in the downpipe to insert a tin can, duct taped it there, and capped the bottom off. Again, I am using a $17 walmart hairdryer.. Works excellent, in fact it produces too much air pressure even on the lowest, so I had to make a hole in the downpipe to relieve some of the pressure. I also found I had to quickly put a little "table" above the blower, with a wet rag on it, to stop the radiant heat from the steel from melting the hair dryer.
http://s13.postimg.org/evnm9n7d3/forge6.jpgh
http://s12.postimg.org/w7f07f0il/forgesteel.jpg
http://s12.postimg.org/5xtxomel9/heat.jpg

This is my new anvil... Much better, yet, I suppose you can't call it an anvil either..
http://s28.postimg.org/hszcv58y5/anvil.jpg

here are some pictures of my (company's) shop, and what kind of things I have to work with to make knives...
Here is the "metal area", with all the relevant metal working tools we need for our particular job.  Welders, grinders, plasma torch, ventilation, ect, not ideal, but could do worse..
http://s27.postimg.org/qy5k4psmb/shop.jpg

For stock removal, I have 3 of these things...
http://s27.postimg.org/6zl3olijn/image.jpg

This one I believe is a 1 inch wheel, the other is a half inch, and the other is a quarter inch.  All very course wheels.  Though, the quarter inch one also has a second wheel, very, very, VERY fine.  It will buff steel to a mirror polish, and put razor edges on your bevels.

Some other helpful things as well.  Not the best setup, but I could do much worse.
« Last Edit: September 26, 2014, 11:18:18 pm by Savino »
"Then close your fucking store, because being ready for me will take care of your waking hours ,and you better have someone to hand the task off to when you close your fucking eyes." - Al Swearengen - Bar owner, Whore manager, Boss.

Offline Nigger Nostrils

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Re: Savino teaches you how to build a knife.
« Reply #12 on: September 27, 2014, 01:39:26 am »
Is it a sword made of dicks, or a sword used primarily in the extraction of dicks?  Please forgive my ignorance of the subject...

something like this.. with a brass balls hand guard.



Offline Savino

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Re: Savino teaches you how to build a knife.
« Reply #13 on: September 27, 2014, 03:54:16 am »
Right... Fuck this site then.. Totse/Zoklet is dead, only the stupid remain.
"Then close your fucking store, because being ready for me will take care of your waking hours ,and you better have someone to hand the task off to when you close your fucking eyes." - Al Swearengen - Bar owner, Whore manager, Boss.

Offline mojo4567

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Re: Savino teaches you how to build a knife.
« Reply #14 on: September 27, 2014, 04:10:36 am »
interesting. how would one go about doing those cool layerd metal knifes? do you have to be a smithy to do that?
[size=22pt] 420 [/size]
[size=18pt] BIGGIE SMALLS [/size]
[size=12pt] SKATEBOARDING [/size]